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The Rest is Lean Podcast

Join us for a light-hearted but educational podcast around the world of lean, CI, OpEx and sustainability.

John, Russell and Alan discuss varying topics and sharing their experiences over the past 25+ years.

#therestislean

Spotting Kaizen at Toyota

Fascinating clip from Toyota UK in how the culture of Continuous Improvement is driven to the very heart of each employee.

Why Improvement Programmes Fail

A most enlightening talk from Dr Russ Ackoff. 

Still as true today as it was when first presented. 

One for leaders and aspiring OpEx professionals.

The Toyota Way - A Way to Make Things Better

Short and informative clip (Courtesy of Bloomberg) on how Toyota changed the way the world makes things.

Inside Toyota - Andon

When a problem is identified, the worker presses a button called a call button that turns on an electric board called an Andon board to inform the leader. Work won't resume until the problem is resolved.

Inside Toyota - Avoiding Simple Mistakes Through Fail-Safe Devices called Poka-yoke

This Poka-yoke is linked to the electric screwdriver used by the worker to check for any loose screws that need tightening. If there is a problem, a red lamp will alert the worker, helping prevent defective products.

Inside Toyota - The Pull System

This is a production system where parts made in the preceding process are not delivered to the following process, but rather the following process goes to the preceding process to pull the parts that have already been used. It is facilitated by Kanban card.

Inside Toyota - Close Collaboration with Suppliers Enables Timely Production

 In pulling parts by the assembly plant, Kanban cards are used to coordinate with the supplier to ensure that the required quantity arrives when needed. 

ToC & TPS - The Perfect Solution

In this short clip, Eli Goldratt explains the fundamentals of why so many improvement efforts are not sustained, and why ToC & TPS (Lean) work in perfect harmony to create fast results. 

(Courtesy of ToC.TV)

Critical Chain Project Management

An overview of the concept of CCPM and how it benefits any single or multi project environment.

Interview - Subcon Conference Birmingham

Interview with Alan Lothian after hosting a panel discussion on sustaining change. An opportunity to share experiences with an esteemed panel from industry.

Free Downloads

Feel free to explore our database filled with articles and information aimed at supporting your business improvement and continuous improvement initiatives. If you would like to discuss topics such as leadership development, lean manufacturing, or operational excellence further, don’t hesitate to drop us a line.

How 3ABEL helps all industries (pdf)

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Challenges of a CI Culture (pdf)

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Rules of Flow (jpg)

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Effective Gemba Walks (pdf)

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Process Confirmation (pdf)

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CCPM Applicability Benefits (pdf)

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Critical Chain Overview (pdf)

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CCPM in Gaming (pdf)

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What is a Fever Chart? (jpg)

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Sustainable Business Improvement is only a click away

Drop us a line with your queries, or take advantage of our free, no obligation consultation session!

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#BeAblewith3ABEL

Our focus on sustainable business improvement encompasses a unique blend of Operational Excellence, Continuous Improvement, Theory of Constraints and Lean Manufacturing principles. 

Enabling sustainability through the application of Leadership Coaching for developing High Performing Work Teams. 

Our expertise extends to recruitment (perm / fractional) of current and future leaders along with financial training for non-financial managers. 

Designed for companies with a passion for profitable growth.

3A Business Excellence Ltd www.aaabel.co.uk

Heathcote, Warwick, Warwickshire, England, United Kingdom

Copyright © 2025 

3A Business Excellence Ltd - 3ABEL

#BeAblewith3ABEL

All Rights Reserved.

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